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In the 21st century, the application of machinery and equipment is common, there are many categories and types, and there are more choices. Different industries and different manufacturers use different machines and workmanship, such as winding machines. Ordinary winding machines are prone to uneven edge winding when winding, but the cost is too expensive. Can you design a wire arrangement mechanism and install it on the wire arranger of the ordinary winding machine, so that the wire arrangement accuracy can be improved?
The automatic winding machine is an ordinary winding machine with appropriate gear transmission to drive the screw rod, so that the nut on the screw translates at a certain speed synchronized with the rotation of the wire package to become a wire arrangement mechanism, thus arranging the wires neatly and reforming the ordinary winding machine. the mature scheme is like the automatic winding machine, the structure is the simplest.
In fact, if the same coil is not wound in batches, the winding machine without any wire arrangement device can also be wound very well and easy to use, unlike the automatic winding machine, it may need to adjust the line speed and return position repeatedly.
Using ordinary winding machine (manual wire arrangement) to wind frameless multi-layer coil is the most likely to cause problems. The key is to tighten the enamelled wire properly and tighten each coil. If interlayer insulation is used, the thickness of the insulation layer should be properly selected, which can be thicker, so it is not easy to collapse at the edge. If interlayer insulation is not used, thin paper (capacitive paper) can be added in the singular layer (except the first layer). Help the edge part of the coil to keep it from collapsing (when the wire diameter is large. Or use a small amount of wax to temporarily stick it (wire diameter is small), as long as more practice, can be wound out of a fairly neat coil.
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DONGGUAN QIWEI ELECTRIC MACHINERY TECHNOLOGY CO.,LTD.
Tel:86-0769-8916 0998
E-mail:gd_qiwei@163.com ywbl@qw-cn.com
Address:4/F, No.2, Xiaobu 2nd Road Guanjingtou Village
Fenggang Town Dongguan City, Guangdong , China