How does the automatic winding machine work?

The staff of the automatic winding machine all know their operation flow and advantages, because the automatic winding machine is a very important equipment in the batch production of coils. It has the advantages of efficient processing and convenient use, and it is basically used in transformer coils, motor coils and other processing plants, so how does the full-automatic winding machine winding?

In the winding process of the automatic winding machine, the CNC controller separately controls the start and stop of the spindle and the linkage operation of the wire arrangement system, and sets the corresponding process according to the type of coil produced and processed to realize the left and right displacement of the spindle winding and wire arrangement mechanism. When the number of winding coils reaches the set value, the CNC controller function has developed from a single process to the continuous operation of modern multi-step complex process. These functions can meet the processing technology of common coils and are favored by enterprises. It is very necessary to ensure the accuracy of the number of coils in the winding process, so what can be done to ensure the accuracy of the number of coils? Friends engaged in micro-motors, electrical appliances, transformers or instruments all know that the important impact of the number of coils on these products is not allowed to have an error of half a circle.

The automatic winding machine is mainly composed of spindle system, wire arrangement system, CNC control system, mechanical structure, accessories and other components. The turn number control circuit of the winding machine is composed of dry spring sensor, shaping circuit, counter, input given, coincidence circuit and controller. In order to control the number of coils, it is necessary to do this: the number of coils wound is reflected by the number of turns rotated by the spindle of the winding machine. The number of coils is converted from a dry spring sensor to a pulse signal, which is shaped by a shaping circuit to become a square wave, and then differential to trigger the counter. When the input given signal composed of a single-pole two-bit switch is consistent with the counting signal of the counter, that is to say, if it is given in advance that the number of turns to be wound is consistent with the number of rounds already wound, the door that conforms to the circuit will be opened and the signal will be sent to the controller to stop the winding motor immediately, so as to ensure the accuracy of lap number control.