In this intelligent age: what kind of testing should the stator winding machine do?

Stator winding machine is widely used in motor industry or brushless motor. Brushless external winding machine is suitable for external stator winding and is used in many fields of industry, such as household appliance motor, aircraft model motor, automobile motor and electric vehicle. In recent years, brushless motor winding machine has become a driving force for rapid development in the model field. Due to the reasons of output and price, brushless motor has been mostly used in aviation models in the past few years. Now, due to the rapid development of machining technology, the production cost of brushless motor has dropped a lot. At present, it is entering various industries in the model field.

In fact, intelligent technology is transforming the traditional processing, and some enterprises have begun to try to make some manufacturing links intelligent. Although some enterprises do not replace or replace the complete sets of equipment with a high degree of automation on a large scale, they have greatly improved product quality and production efficiency through the upgrading of equipment in key links. Green and low carbon is the basic requirement of brushless motor manufacturing equipment in the future. Therefore, it is an inevitable requirement for the high-quality development of China's machinery industry to promote the transformation of the machinery industry from environmental pollution to green and low-carbon. At the same time, many companies do not produce a single product. The need for packaging machinery is not limited to one variety. It is not difficult to predict that the mainstream development direction of the production type of the packaging machinery industry in the future should be energy-saving and recyclable, high-tech intelligence. To achieve a reasonable upgrade of brushless motor manufacturing equipment, brushless motor stator winding machine and other product structure, on the basis of the existing product production capacity and technical level, increase the proportion of products, increase the domestic market share, and speed up the research and development of highly automatic and environment-friendly machinery.

1. Visual inspection and measurement: in the process of out-of-the-box assembly of the equipment, you can observe the appearance of the equipment and whether various configurations are complete, and check the contact and smoothness of various sliding parts in the assembly process. Use testing tools to measure the coaxiality of various shafts and sleeve holes, and check the lubrication of relevant action parts, which should be stable, reliable and without blocking phenomenon.

2. idling operation: run for about 30 minutes under the condition of no load, check that there should be no obvious temperature rise in the bearing and sliding parts, and whether the high and low speed of the test equipment and the execution of various actions are good in the process of idling operation. check the position accuracy when crossing the slot and stopping, at the same time, check whether the brake is effective, and whether the tensioner and wire wheel in the crossing device are smooth and smooth.

3. Running with wire: during the winding process, whether the number of winding coils is counted accurately, whether the movement of the wire arrangement device is smooth and correct, whether the winding coil is smooth and compact, and whether the insulation of the enamelled wire is good or not should be checked.