How to adjust the miniaturization technology of fan winding machine coil?

From the structural design of fan windings, not all the coils used can be produced by vertical winding machine. Such as layer structure, multi-helix structure coil. If this kind of coil is wound without any pressure in the axial direction after it is wound by an ordinary horizontal winding machine, the gap of the line segment is very large, like a pressure spring. The diameter of the coil of the automatic fan winding machine becomes larger after compression, and a gap occurs between the coil and the paper tube, which will cause axial instability of the coil. In case of axial electric force, the coil may be damaged. Therefore, the horizontal winding machine with axial and radial compression has been widely used in the production of large fan coils. With the higher and higher performance requirements of fans, the general production of small and medium-sized fans also gradually began to use compression horizontal winding machine.

Coil miniaturization technology, its main feature is the use of ultra-fine wire, extra-small winding space, but requires a high slot full rate, the general CNC fan winding machine is unable to complete this kind of winding requirements. The miniaturization technology of electronic products is the basis of making the equipment small and lightweight. In order to realize the miniaturization of electronic and electrical products, it is necessary to miniaturize the internal devices, including the winding of fine coils.

At present, most enterprises still use single-chip microcomputer or PLC control system, and all the control units are integrated into a circuit board. This structure is the mainstream technology of engineering control at present. The board is processed on the board with copper, silver and other metals as lines. The structure of the whole machine has been greatly simplified, the connection lines have been reduced, and the design of plates and parts has been fully considered to meet the requirements of stability and anti-interference. This structure basically meets the needs of civil and national defense and other fields in recent years. Due to the maturity of technology, it has also been recognized by more and more fan winding machine enterprises.

First of all, it is necessary to improve the accuracy of the mechanical structure of the fan winding machine, which is commonly used by many fan winding machine manufacturing enterprises, which requires that the fan winding machine manufacturing enterprises have the support of very strong mechanical processing suppliers.

Secondly, it is necessary to improve the strength of the hard structure of the fan winding machine, and do not expect a light machine with a thin iron shell to perform well in its work. First of all, there is no way to guarantee the stability. When the fan winding machine is running, the key parts are in constant vibration and uneven force. If the material and structure do not meet the design strength standard, then the equipment will be deformed and the service life of the equipment will be shortened, not to mention precision winding.