Installation and calibration of automatic winding machine

With the rapid development of motor field, motor supporting facilities, machinery and equipment are becoming more and more hot, such as fully automatic winding machine equipment, as a professional stator rotor winding machine equipment, compared with the traditional manual way, not only greatly improve the speed and efficiency, and the number of turns will not go wrong, the quality of the wound electromagnetic coil is better. There are all kinds of winding machines, including large and medium-sized winding machines, small winding machines, DC brushless motors, brushing motors, power transformers, magnetic cores, and different winding machines and equipment. there will be some differences.

The internal structure of the winding machine is equipped with some precision mechanical parts, such as machine tool spindle rotation and wire arrangement system, etc., this kind of parts are prone to failure, but experienced partners are also easy to find out. It is embodied in the rising degree, strong vibration, high noise and so on. Pay attention to check the operation of the machine tool spindle and wire arrangement system, whether the moistening work has not been done well, and whether the parts have caused deviation. Unreasonable interval setting, loose screws, damaged parts, etc., carry out careful inspection and inventory of abnormal parts to ensure that there is no problem with the integrity of the mechanical system.

For automatic machinery, it is inseparable from the installation of calibration links, and the same is true of winding machines and equipment. the more complicated the winding machine is, the more difficult the calibration link is, and professional shunting personnel are required to install the adjusting machine. winding machines often have broken lines, broken lines, leaked lines, folded lines, incomplete lines and other conditions, even if the machines and equipment are adjusted early, later because the help is unreasonable. Or the problems of the machines and equipment themselves, there may also be such problems, so the calibration of machines and equipment must go through professional professional training before they can be employed. According to the operating instructions and regulations, carry out calibration and eliminate different problems. If there is a location that you do not understand, you can seek the assistance of the manufacturer or door-to-door maintenance.

In helping the automatic winding machine calibration, some partners always feel that the winding speed is relatively slow, without knowing the reason, force to increase the speed or change the basic parameters, resulting in problems in the machinery and equipment, enamelled wire damage, wire break, wire leakage. That must be impossible. We must find out the reason and deal with the problem accurately.

1. Wire and wire diameter, different wire and wire diameter, winding speed is different, usually enamelled copper core wire is harder than aluminum wire, iron wire, speed setting is also different; in the corresponding area, the thicker the wire diameter, the slower the winding speed, on the contrary, the faster the speed.

2. Motor and whole machine equipment, motor equipment is very critical, for high-precision winding machine equipment, precision line arrangement, speed regulation is fast, must be equipped with good servo motors, such as Panasonic, Fuji, etc., and the provisions of the control machine is also relatively high, so that the control can be more accurate. The spare parts of the whole machine should also be equipped with high regulations, and at the same time, the machinery and equipment should be stable, which is the key.

3. The setting of speed parameters is wrong, different skeleton products, different electromagnetic coils, different precision, different speed regulations, can not be forced to increase the speed, must be adjusted according to the operating instructions and the regulations of the manufacturer.