The cause of wire disconnection of full-automatic winding machine

Semi-automatic winding machine is the most widely used winding machine in China, which can only be arranged by itself, and other processes need to be completed by operators. The number of axes is usually small, so as to assist operators in the process, so that different models can be used to make different products. Because of the low price, the process that can not be completed by some machinery and equipment can be completed by manpower, and the deviation of machinery and equipment can be made up by the operators, which makes the products more convenient. The fully automatic winding machine can form a machine with a high level of automation technology with the help of motors, electric components, pneumatic components, transmission devices, inductors, control systems and so on. Usually you can arrange the wire, wrap the head, break the clamp, twist, load and unload the material. As long as operators ensure the abundance of raw materials, they can ensure continuous production as soon as they have a product workpiece or copper wire, usually with a higher number of shafts, in order to achieve efficient manufacturing. Machines and equipment with a high level of automation technology can meet the need for one employee to look after several machines and equipment together.

With the rapid development of the motor industry, motor supporting facilities, machinery and equipment are becoming more and more popular, such as fully automatic winding machine equipment, as a special stator rotor winding machine equipment, compared with the traditional manual way, not only greatly improve the speed and efficiency, and the number of turns can not be wrong, the quality of the winding coil is better.

In the course of operation, there will always be some failures, such as disconnection, so do we know what the problem is?

1. It is very likely that there is a problem in the inductive part of the tensioner. Check to see if the tensioner induction switch is normal, and correct it if there is a problem.

2. Setting problems, it is very likely that the tension setting problems, did not complete the calibration according to the corresponding tension meter, the size of the wire specification did not pay attention to the corresponding, and the speed setting is too fast.

3. The winding mode and the specific position of the point do not correspond well with the mold, and there is a corresponding deviation, and it is also possible that the frame is not standard, the diameter is different, the slot spacing is inconsistent, and so on. Note that in the case of processing the mold, it must be polished and polished, there must be no rough edges, burrs, etc., otherwise it is very easy to scratch the thread.

4. Wire problems, different wire parameters have corresponding differences, copper wire, aluminum wire, iron wire hardness are all different, must be clearly distinguished before application.