Daily maintenance of automatic winding machine is more important than repair!

In the process of winding, the fully automatic winding machine will hear a very slight "uh-huh" sound, which is the normal sound of running around the wire; the "scratch" sound of the guide rail will be heard when the shaft slides; and the occasional air pump releases the sound of gas. generally speaking, it is more pleasant, and there is no very bad sound, and experienced people can judge whether the winding machine is abnormal by the sound.

If the screw is not tightened or the screw is not installed in this part, the inertia impact force of the parts of the winding machine during operation may cause the part to loosen, and when it is serious, the impact will occur, so when you hear the impact sound, the machinery must be blocked and the equipment must be checked quickly; if the base of the winding machine is not heavy enough, or the floor is not satisfied, the winding machine will wobble during operation and there will be a "da" sound. Insufficient lubricating oil in the bearing, "hissing" sound can be heard in the bearing chamber of the winding machine; steel ball in the bearing is damaged and there is a "grunt" sound during operation; rotor parts are loose, such as the counterweight screw on the air blade of the cage rotor is loose, or the rotor shaft is loose, it will cause the winding machine to make a percussion sound; when the shaft is bent or the bearing is worn, the winding machine will also produce vibration and uneven friction sound. Wire lacquer wear and tear caused the intersection of two wires, there will be a "nourishing" sound, but at that time has already caused a short circuit, serious damage to electronic components, so the usual inspection and maintenance is more important than repair!

1. Modular functional controller will get more applications. Modular functional controller can be configured according to the different functional requirements of the winding machine. Compared with PLC, flexible configuration has the advantages of strong computing power, convenient communication and low cost. The control requirements of the winding machine are relatively simple and fixed, so it is very suitable for the application of modular combined controller. At present, the winding machine mostly uses PLC and CNC special controller.

2. there are many kinds of special models and customized coil processing types, and there are a variety of wire materials and requirements. Domestic manufacturers have chosen to give up those coil processing with special requirements. After years of technical digestion and absorption, the technical force of winding machine manufacturers is growing, and it is much easier to deal with those models with special requirements, with the improvement of the processing capacity of manufacturers. The customization cycle is also shortening.

3. High production capacity and multi-function models will popularize the common winding machine mainly and single-head winding machine, and its function is relatively single. Multi-head linkage winding will greatly improve the work efficiency and output of the winding machine. The design can effectively reduce the complexity of the equipment, improve the driving efficiency, facilitate process adjustment, and reduce the amount of maintenance. At present, the multi-head linkage technology has been used in the processing of electromagnetic coil, motor coil and ballast coil; the winding machine is a step of coil processing, and many functions will be integrated in the future development. to achieve automatic coil processing, testing and completion of a variety of auxiliary processes.