What are the maintenance methods for different types and faults of the automatic winding machine?

In general, due to the error of the full-automatic winding machine caused by instantaneous fault, hardware reset or switching system power supply can be used to clear the fault in turn. If the working storage area of the system is unstable due to voltage instability, unplugging the circuit board or rectifying switching power supply causes confusion, then the system must be initialized and cleared. Before cleaning, attention should be paid to the current data backup record, if the fault can not be eliminated after reset initialization. The hardware replacement diagnosis is performed.

1. Compile a trial operation program.

Compiling a reasonable program and running it successfully is the basis to determine whether the function of the whole system is intact or not. some wrong winding parameters may cause the failure of the system or the invalidity of a certain function, and sometimes stop the failure caused by the errors of the user program. this can be checked by compiling a trial-run program to correct the errors of the user program to ensure its normal operation.

2. Make good use of the adjustable parts.

For example, the adjustment of adjustable parts such as winding tension, screen voltage, starting position of cable frame, etc., is an easy and simple but effective method in maintenance. By adjusting the adjustable parts, some innocuous faults can be corrected. For example, if a fully automatic winding machine has been used for many years in an enterprise, the screen screen of the system is dark and normal after adjusting the screen power supply voltage.

3. Spare parts replacement.

In the maintenance of the automatic winding machine, the suspected faulty parts are replaced with intact spare parts. After basically judging the cause of the fault, the maintenance personnel can use this method to quickly diagnose the fault range, and make the automatic winding machine quickly put into normal operation, and then return the broken parts to repair, which is a common troubleshooting method for zui at present.

4. Improved environmental quality method.

For some very strange faults, the reason can not be found by elimination and replacement, often need to start from the surrounding environment, the environment is generally divided into two types, power and space. The power supply can be improved by stabilizing and isolating the power supply to improve the fluctuation from the power supply, and capacitance filtering can be used for some high-frequency interference from the power supply, and these preventive measures can be used to reduce the faults caused by the power supply. it is also necessary to increase and check whether the grounding is good or not. There are many reasons for space interference, such as dust, gas, foundation floating, vibration, space radiation interference, etc., which need experienced maintenance technicians and professional equipment to detect and maintain.

5. Maintenance information tracking method.

According to the actual work of the automatic winding machine and the previous fault records, the accidental faults caused by the defects in the design or production process of the automatic winding machine can be found, which can be solved by constantly modifying and perfecting the system software or hardware. These modifications are continuously provided to maintenance personnel in the form of maintenance information. Through these customer feedback, the company can be used as a basis for troubleshooting, correct and thorough eradication of the fault, reasonable feedback from users is also a strong help for our company to improve.

The first step in the maintenance of the automatic winding machine is to identify the real cause and location of the fault as soon as possible according to the fault phenomena. there is no strict limit in the practical application of these fault treatment methods, and sometimes only one method can be used to eliminate the fault. it may also require multiple methods at the same time. Its effect mainly depends on the experience of maintenance technicians and the depth of their understanding and mastery of the principle and structure of the system. This is not only the quality that the maintenance personnel must possess, but also puts forward high requirements for the maintenance personnel. It requires the maintenance personnel of the CNC automatic winding machine to be familiar with the structure and design idea of the fully automatic winding machine. Familiar with the performance of the CNC automatic winding machine, only in this way can we quickly find out the cause of the fault and determine the fault location. In addition, in order to carry out on-site mapping of some circuits and parts during maintenance. As a senior maintenance personnel should also have a certain ability to draw engineering drawings.