BLDC Brushless Motor Production Line

Your Professional BLDC Brushless Motor Production Line Supplier

Our goal is to become your reliable partner in the automatic production line in China. Dongguan Qiwei Motor Technology Co., Ltd. was established in 2012. It is a national-level high-tech enterprise, specializing in the research, development, manufacturing and global sales of high-end automated winding equipment. Our company focuses on independent research and design of . We are committed to applying advanced manufacturing technologies and strict quality control standards to every product. Our products are quality-assured, making us a dependable choice for long-term cooperation.

BLDC Motor Stator Winding Lines
This BLDC motor stator winding lines integrates flexible robotic handling with full-process automation—covering silicon steel sheet vibration feeding, precise material distribution, winding...
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BLDC Or Brushless Motor Production Line
This BLDC or brushless motor production line integrates end-to-end automated processes—from silicon steel sheet vibration feeding, material distribution, and winding machine loading/unloading to...
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Brushless Stator Winding Production Line
This Brushless stator winding production line is specialized in high-efficiency, high-quality brushless stator manufacturing, integrating fully automated processes from initial feeding to final...
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Why Choose Us

Strict quality control system

From raw material warehousing to complete machine assembly, we implement over 50 quality inspection standards.

Advanced testing equipment

We use professional instruments such as coordinate measuring machines (cmms) and laser interferometers for quantitative and precise testing, rather than relying solely on experience.

Customized solutions

We provide end-to-end solutions from single-machine equipment to complete line automation. Dedicated winding mechanisms can be customized according to the customer's product characteristics (e.G., stator slot type, wire diameter range).

Our services

Our experienced engineers will travel to your factory to install and calibrate machines, and provide on-site training for your operators and maintenance technicians. We offer tailored preventative maintenance plans to maximize equipment uptime.

Advantages of BLDC Brushless Motor Production Line

24-hour continuous operation

Automated equipment overcomes labor limitations, enabling 24/7 production and increasing efficiency 2-3 times compared to traditional manual production lines.

High-precision control

Servo motors and sensors ensure winding tension fluctuations of ≤±0.1n and air gap/concentricity errors of ≤0.01mm.

Multi-specification compatibility

Adapts to rotors with diameters of 20-100mm and 6-24 slots, with a changeover time of ≤30 minutes.

Equipment stability

The accuracy of core components directly impacts product yield. Replacing low-precision guide rails can increase yield by 10%.

Features of BLDC Brushless Motor Production Line

This BLDC or brushless motor production line integrates end-to-end automated processes-from silicon steel sheet vibration feeding, material distribution, and winding machine loading/unloading to flux dipping, tin dipping, optional testing.

As an automated brushless motor stator manufacturing line, it features a flexible robotic arm with a spindle capable of independent or simultaneous lifting and rotation, covering all stations to handle stator transfers gently yet precisely. The arm's spring-loaded grippers, paired with symmetric slot positioning, avoid damaging delicate stator cores, while adjustable tooling supports Φ15-Φ24 stators (quick changes for larger sizes) to adapt to multi-model production.

Application of BLDC Brushless Motor Production Line

Home Appliances: BLDC brushless motor production line enable smooth, energy-efficient, and durable operation in washing machines, vacuum cleaners, electric fans, and kitchen appliances.

Electric Vehicles: BLDC brushless motor production line are used in powertrains, cooling systems, and power steering to enhance efficiency and driving experience.

Unmanned Aerial Vehicles (Drones): BLDC brushless motor production line provide powerful thrust, lightweight design, and precise control capabilities.

Industrial Equipment: BLDC brushless motor production line are employed in CNC machines, industrial robots, and automated production lines to ensure precise and stable motion.

Medical Devices: BLDC brushless motor production line support surgical equipment, electric wheelchairs, and prosthetics with high reliability and flexible control.

Electronic Devices: BLDC brushless motor production line are applied in hard drives, printers, and air conditioners to improve durability, reduce noise, and save energy.

Components of BLDC Brushless Motor Production Line

Stator (stationary part)

Consists of electromagnetic coils wound around a steel core. When current flows through these coils, they generate a magnetic field.

Rotor (rotating part)

Contains permanent magnets mounted on the rotating shaft. The number and arrangement of these magnets influence the motor’s efficiency and torque.

Electronic controller

Regulates the current flowing into the stator coils, generating a rotating magnetic field. Ensures synchronization between the stator’s magnetic field and the rotor, enabling efficient motor operation.

Position sensors

Detect the rotor’s position and provide feedback to the electronic controller. Help the controller determine the precise timing for switching current through the coils.

Other Service of BLDC Brushless Motor Production Line

Package	Wooden pallets
Shipping	Sea/Express
Payment	T/T, 50% advance and 50% balance settled before dispatch.Please confirm with us before placing orders.

FAQ

Q: Why does the BLDC motor need the controller?

A: Since there is no electric brush and commutator between the stator and rotor between the BLDC motor, the controller provides the direct current from different current directions to realize alternation of the current direction of the coil within the electric motor.

Q: What is the general scope of power consumption of the high torque BLDC motor?

A: The power consumption of the high torque BLDC motor generally ranges from 6mA to 20mA.

Q: How does the BLDC motor realizes phase shift?

A: When the brushless motor is rotating, the electrification direction of the coil within the electric motor requires alternation, thus ensuring sustainable rotation of the electric motor.

Q: Under which temperature can the BLDC motor work normally?

A: If the temperature of the electric motor cover is higher than the ambient temperature by more than 25°, it means that the temperature rise of the electric motor has exceeded the normal scope.

As one of the most professional bldc brushless motor production line manufacturers and suppliers in China, our products have good reputation in the market. Please rest assured to buy high quality bldc brushless motor production line made in China here from our factory. Contact us for more details.

BLDC Or Brushless Motor Production Line, Brushless Stator Winding Production Line, bldc brushless motor production line