External Winding Machine
Your Professional External Winding Machine Supplier
Our goal is to become your reliable partner in the automatic production line in China. Dongguan Qiwei Motor Technology Co., Ltd. was established in 2012. It is a national-level high-tech enterprise, specializing in the research, development, manufacturing and global sales of high-end automated winding equipment. Our company focuses on independent research and design of . We are committed to applying advanced manufacturing technologies and strict quality control standards to every product. Our products are quality-assured, making us a dependable choice for long-term cooperation.
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Flyer Winding MachineThis Flyer winding machine (R2106 model) is specialized in flyer-style coiling for small multi-pole brushless motors—ideal for applications like micro consumer electronic drive motors, mini...read more -
![Ceiling Fan Motor Winding Machine]()
Ceiling Fan Motor Winding MachineThe 2-Station Multi-Pole Precision Ceiling fan motor winding machine is exclusively engineered to meet the unique needs of ceiling fan motor production. Coil winding uniformity directly affects...read more -
![Gas Car Motor Winding Machine]()
Gas Car Motor Winding MachineThis Gas car motor winding machine (QWM-R4210 model) is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for stator winding of gas car micro...read more -
![Multi-strand Parallel Winding Machine]()
Multi-strand Parallel Winding MachineThis 2-station multi-pole Precision Multi-strand parallel Winding Machine is designed to solve the core challenges of multi-strand parallel winding— a key process for motors needing high current...read more -
![AC Motor Multi Stations Winding Machine]()
AC Motor Multi Stations Winding MachineThis AC Motor Multi Stations Winding Machine (6 winding stations + 6 loading/unloading stations) is specialized for high-efficiency winding of AC fan stators—including household silent fans,...read more -
![Micro-motor Winding Machine]()
Micro-motor Winding MachineThis safety-focused 4-station precision Micro-motor winding machine is engineered to prioritize operator protection while delivering reliable performance for micro-motor production—an essential...read more -
![Drum Motor Winding Machine]()
Drum Motor Winding MachineThis Drum motor winding machine (R2106 model) is specialized for manufacturing small drum motors—commonly used in micro conveyors, mini (warehousing) rollers, and compact material-handling...read more -
![Electric Scooter Motor Winding Machine]()
Electric Scooter Motor Winding MachineThis 2-station multi-stage compact Electric scooter motor Winding Machine is tailored to produce high-reliability motors for electric scooters—devices that demand motors with strong torque (for...read more -
![Handheld Fan Motor Winding Machine]()
Handheld Fan Motor Winding MachineThis Handheld fan motor winding machine (QWM-R4210 model) is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for stator winding of handheld...read more -
![Portable Fan Motor Winding Machine]()
Portable Fan Motor Winding MachineThis Handheld fan motor winding machine (QWM-R4210 model) is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for stator winding of handheld...read more -
![Standing Fan Motor Winding Machine]()
Standing Fan Motor Winding MachineThis Standing fan motor winding machine (6 winding stations + 6 loading/unloading stations) is specialized for high-efficiency winding of multi-pole standing fan motor cores (outer diameter...read more -
![Power Supply Cooling Fan Motor Winding Machine]()
Power Supply Cooling Fan Motor Winding MachineThis Power supply cooling fan motor winding machine (R2106 model) is specialized for manufacturing cooling fan motors used in power supplies—devices requiring compact stators (Φ20-Φ80mm),...read more
Why Choose Us
Strict quality control system
From raw material warehousing to complete machine assembly, we implement over 50 quality inspection standards.
Advanced testing equipment
We use professional instruments such as coordinate measuring machines (cmms) and laser interferometers for quantitative and precise testing, rather than relying solely on experience.
Customized solutions
We provide end-to-end solutions from single-machine equipment to complete line automation. Dedicated winding mechanisms can be customized according to the customer's product characteristics (e.G., stator slot type, wire diameter range).
Our services
Our experienced engineers will travel to your factory to install and calibrate machines, and provide on-site training for your operators and maintenance technicians. We offer tailored preventative maintenance plans to maximize equipment uptime.
Advantages of External Winding Machine
High-speed production
The external motor rotor winding machine is capable of winding many motor rotors in a short amount of time, making it suitable for high-speed production lines.
Accuracy
The machine is programmed to wind the copper wire around the rotor with high precision, making it more accurate than manual winding.
Efficiency
The machine performs the winding process with minimal waste, making it more efficient than manual winding.
Durability
The coils wound around the rotor of the electrical motor using the external motor rotor winding machine are robust and long-lasting, ensuring the motor's longevity.
Specification of External Winding Machine
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Supply Voltage |
220V ±10% 50HZ |
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Source Pressure |
0.45-0.7Mpa |
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Rated Power |
3KW |
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Winding Speed |
Max 1500RPM |
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Counting Accuracy |
±0.01Circle |
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Angular Accuracy |
0.1° |
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Wire Arrangement Precision |
0.01mm |
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Optimum Winding Diameter |
0.1-1.0mm |
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Suitable Height |
Within 60mm |
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Applicable Outer Diameter |
30-160mm |
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Overall Dimension |
1100*800*1600mm |
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Machine weight |
350KG |
Features of External Winding Machine
The motor winding machine is exclusively engineered to meet the unique needs of motor production. Coil winding uniformity directly affects noise levels, rotational steadiness, and energy efficiency.
It integrates core functions customized for motors: a real-time adjustable winding guard mold ensuring neat wire layering (reducing motor vibration and noise), and an independent wire mold shaft that stabilizes enameled wire entry into slots, preventing irregularities that cause fan wobble or speed fluctuations.
Automotive: The automotive industry uses electric motors extensively for vehicle propulsion. The external motor rotor winding machine is therefore crucial in ensuring the reliability and durability of electric vehicle motors.
Home appliances: The home appliance industry also relies on electric motors for various applications, such as cooling systems, washing machines, and fans. The external motor rotor winding machine helps increase the efficiency and performance of these motors.
Industrial automation: The use of electric motors is also prevalent in industrial automation. The external motor rotor winding machine plays a vital role in the production of electric motors used in heavy machinery, ensuring the machines work at optimal capacity.
Structure of External Winding Machine
Machine Frame/Base: A rigid, often heavy steel structure that supports all other components, ensuring stability to minimize vibration during high-speed rotation.
Main Winding Spindle/Flying Fork (Flyer): The core rotating component. It is a specially designed arm that spins at high speed around the stator teeth, feeding the wire through a nozzle.
Wire Guide Nozzle/Head: Mounted on the flying fork, this component guides the wire precisely onto the stator.
Stator Indexing/Indexing Mechanism: A precise servo-driven mechanism that rotates the stator by one tooth pitch after each pole is wound, ensuring accurate wire placement.
Stator Holder/Mandrel: A customized jig that holds the external stator securely in place and often allows for rapid loading and unloading of parts.
Winding Mold/Tooling: Customized tooling (die head, mold, guard plate) that works with the flyer to guide the wire precisely into the external slots.
Wire Tension Control Unit: A system that maintains consistent wire tension during high-speed winding to ensure high-quality, uniform coils.
Automatic Wire Feeding/Cutting Mechanism: A pneumatic or servo-driven device that clips and locks the wire after the winding process is complete.
Indexing/Wire Clamping Unit: Often a "park pin" or clamping unit that holds the start/end of the wire during the transfer between coils.
Servo Motors/Drives: High-performance motors used for controlling the flyer rotation and stator indexing for maximum precision.
PLC (Programmable Logic Controller): The "brain" of the machine, managing the sequence of winding, indexing, and cutting.
HMI (Human Machine Interface) Touchscreen: Allows operators to input winding parameters (number of turns, speed, wire tension, winding pattern).
Other Service of External Winding Machine
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Package |
Wooden pallets |
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Shipping |
Sea/Express |
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Payment |
T/T, 50% advance and 50% balance settled before dispatch.Please confirm with us before placing orders. |
FAQ
As one of the most professional external winding machine manufacturers and suppliers in China, our products have good reputation in the market. Please rest assured to buy high quality external winding machine made in China here from our factory. Contact us for more details.
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