Stator Winding Equipment

Stator Winding Equipment

This Dual-station Multi-pole High-precision Stator winding equipment is engineered to optimize multi-pole brushless motor stator production through advanced automation, meeting the fundamental demand for consistent and efficient stator manufacturing. It integrates a full suite of systems—including main frame and housing, wire guiding shaft, upper/lower axes, wire die shaft, and spindle winding assemblies—that operate synergistically to stabilize every phase of the stator winding process.
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Description

Motor And Application:

 

2109

 

2109

 

10-09 13

 

This machine can be universally used for the precision winding of the following motor types:Drone, Medical equipment, Robot and household appliances..etc..

 

Technical Parameters:

 

Supply Voltage

220V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

3KW

Winding Speed

Max 1500RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.01mm

Optimum Winding Diameter

0.1-1.0mm

Suitable Height

Within 60mm

Applicable Outer Diameter

30-160mm

Overall Dimension

1100*800*1600mm

Machine weight

350KG

 

Machine Function Overview:

 

This Dual-station Multi-pole High-precision Stator winding equipment is engineered to optimize multi-pole brushless motor stator production through advanced automation, meeting the fundamental demand for consistent and efficient stator manufacturing. It integrates a full suite of systems-including main frame and housing, wire guiding shaft, upper/lower axes, wire die shaft, and spindle winding assemblies-that operate synergistically to stabilize every phase of the stator winding process. The core strength lies in its automatic workflows: automated winding, precise wire alignment, and pole switching, which do away with frequent manual tweaks and minimize human-induced errors common in manual stator winding.

 

Equipped with a high-performance control system and servo motor propulsion, this stator coil winding system ensures stable and coordinated performance, keeping stator wire windings neat and consistent-a critical factor for maintaining the electrical performance of finished motors. The dual-language touchscreen interface boosts usability, enabling operators of different linguistic backgrounds to operate settings and programs with ease. This reliable stator winding apparatus also features a dedicated wire die shaft assembly, which stabilizes enameled wire feed into stator slots to avoid short circuits or irregular magnetic fields. Whether for small-batch custom stators or mid-scale production, its dual-station design enhances efficiency without occupying excessive workshop space, balancing productivity with practicality.

 

Reliability is yet another standout feature: the main framework adopts high-grade, precision-machined components, while fixtures made of imported materials undergo special heat treatment and multiple grinding procedures. This guarantees outstanding wear resistance and sustained precision, even during continuous stator winding operations. Safety enhancements such as safety light curtains and photoelectric door interlocks complete its robust design, making this Stator winding equipment a dependable and future-ready solution for contemporary motor stator production.

 

FAQ:

 

Q: What is your warranty and after sales?

A: 1 year warranty for core components(HMI, Cylinder, Controller, Servo motor, Lead screw, Slide rail), we provide technical support by video call.

Q: What is your payment term?

A: T/T, 50% advance and 50% balance settled before dispatch.Please confirm with us before placing orders.

Q: What is the shipping method?

A: We only do FOB Shenzhen. Please confirm with us before placing orders.

Q: What is your lead time?

A: 50 days after receiving your official PO, advance 50% deposit, and samples.

Q: Can you support sample service for winding my stator?

A: Yes,sure, you just need send your stator and copper wire to us, and we will use the proper machine to winding your stator and get the sample back to you to check the quantity.

 

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