BLDC Motor Winding Machine

Your Professional BLDC Motor Winding Machine Supplier

 

Our goal is to become your reliable partner in the automatic production line in China. Dongguan Qiwei Motor Technology Co., Ltd. was established in 2012. It is a national-level high-tech enterprise, specializing in the research, development, manufacturing and global sales of high-end automated winding equipment. Our company focuses on independent research and design of . We are committed to applying advanced manufacturing technologies and strict quality control standards to every product. Our products are quality-assured, making us a dependable choice for long-term cooperation.

 
  • BLDC Stator Winding Machine
    This BLDC stator winding machine (QWM-R4210 model) is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for durable winding of small-diameter BLDC...
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  • Multi Slot BLDC Winding Machine
    This single-station Multi slot BLDC winding machine (R1109 model) is engineered to address the core challenge of winding multi-slot BLDC motors—common in household appliances (like multi-speed...
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  • Big BLDC Motor Inslot Stator Needle Winding Machine
    Its dual-station design optimizes workflow for medium-to-large batches, allowing one station to execute precise inslot needle winding while the other handles stator loading/unloading, reducing...
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  • Multi Station BLDC Motor Winding Machine
    This Multi Station BLDC Motor Winding Machine is engineered to boost productivity for medium-to-high volume BLDC motor manufacturing—covering key applications like home appliance motors (inverter...
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  • Needle Winding Machine for BLDC
    This Needle winding machine for BLDC (R2108 model) is specialized in internal needle winding of medium-size BLDC motors—ideal for applications like variable frequency household appliance motors...
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  • BLDC Multipole Precision Winding Machine
    This 2-station BLDC Multipole Precision Winding Machine is specifically engineered to meet the rigorous demands of multipole brushless DC (BLDC) motor manufacturing—where precise wire arrangement...
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Why Choose Us

Strict quality control system

From raw material warehousing to complete machine assembly, we implement over 50 quality inspection standards.

 

Advanced testing equipment

We use professional instruments such as coordinate measuring machines (cmms) and laser interferometers for quantitative and precise testing, rather than relying solely on experience.

Customized solutions

We provide end-to-end solutions from single-machine equipment to complete line automation. Dedicated winding mechanisms can be customized according to the customer's product characteristics (e.G., stator slot type, wire diameter range).

Our services

Our experienced engineers will travel to your factory to install and calibrate machines, and provide on-site training for your operators and maintenance technicians. We offer tailored preventative maintenance plans to maximize equipment uptime.

 

 
Advantages of BLDC Motor Winding Machine
 
01/

Precision and consistency: Winding machines deliver micrometer-level accuracy in coil placement and tension control. Every motor is wound to exact specifications, eliminating variability and improving overall product quality.

02/

Higher production efficiency: Automated machines operate at speeds far beyond manual capabilities, often winding multiple coils simultaneously. This significantly shortens production cycles and increases output.

03/

Improved product quality: Uniform wire distribution enhances the motor’s electromagnetic performance, reducing vibration, noise, and power losses. This leads to longer motor life and higher customer satisfaction.

04/

Cost optimization: While the upfront cost of winding machines May be higher, they reduce long-term labor, material waste, and error correction costs. This results in lower total cost of ownership (tco).

05/

Flexibility and customization: Advanced machines allow fast changeovers between different motor models. Operators can quickly adjust programs or replace tooling for new motor sizes or configurations.

06/

Data integration and quality monitoring: Many modern winding machines come with integrated sensors and software to track production data in real time. Manufacturers gain traceability and early warning of defects.

 

Specification of BLDC Motor Winding Machine

 

Supply Voltage

220V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

3KW

Winding Speed

3500-5000RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.1mm

Optimum Winding Diameter

0.03-0.3mm

Suitable Height

2-25mm

Applicable Outer Diameter

12-42mm

Overall Dimension

1200*900*1900mm

Machine weight

400KG

 

BLDC多极精密绕线机

 

Features of BLDC Motor Winding Machine

This BLDC statorwinding machine is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for durable winding of small-diameter BLDC (Brushless Direct Current) stators-covering industrial micro BLDC motors, household appliance BLDC cooling fan stators, and automotive mini BLDC drive components-where long-term stability and coil uniformity directly impact motor lifespan.

 

Its 4+4 parallel operation ensures continuous production, while the 3-axis linkage adapts to the compact structure of BLDC stators (outer diameter Φ12-Φ42mm).

 

 

Types of BLDC Motor Winding Machine

Inner Rotor BLDC Winding Machines: Inner rotor BLDC winding machines place the rotor inside the stator. Machines then wind the wire around the inner rotors.


Outer Rotor BLDC Winding Machines: Outer rotor BLDC winding machines wind coil around a rotor outside the stator. Most of these machines have rotary components that help wind coils around the outer structure at high speed.


Axial Flux BLDC Motor Winding Machine: Axial flux BLDC motor winding machines create motors where the axis of rotation is parallel to the direction of magnetic flux. These motors need a special type of winding process that uses a linear motion.


Radial Flux BLDC Motor Winding Machine: A radial flux BLDC winding machine creates motors where the magnetic flux of the resulting motor emanates from the center of the device to the outer edges.

Multi Slot BLDC Winding Machine

 

Application of BLDC Motor Winding Machine

 

 

Textiles: The textile industry is a significant user of BLDC motor winding machines. The sector incorporates electric motors into spinning machines and looms to automate them and make them more efficient.


Appliance Manufacturing: Appliance manufacturers also make heavy use of BLDC motor winding machines. Brands require reliable, consistently produced motors for food processors, kitchen blenders, and various tools, like power drills.


HVAC: Even the HVAC industry uses BLDC motor winding machines. Electric motors are an integral part of air conditioning and heating, moving hot and cold air, operating the compressors, and, sometimes, pumping water.


Renewable Energy: The renewable energy sector also makes significant use of BLDC motor winding machines. These units support the production of motors used in wind turbines and solar tracking systems on some solar farms.


Medical Device Manufacturing: Another industry that uses BLDC motor winding machines is the medical device manufacturing sector. Companies require vast numbers of small electric motors for various tools, including surgical robots and pumps, discussed above.


Automotive: Automotive is another heavy user of motors. Carmakers need motor winding machines for electric vehicles, assisted power steering, engine cooling fans, and onboard HVAC.

 

Other Service of BLDC Motor Winding Machine

 

Package

Wooden pallets

Shipping

Sea/Express

Payment

T/T, 50% advance and 50% balance settled before dispatch.Please confirm with us before placing orders.

 

 

FAQ

 

 

Q: What is the ROI for a winding machine?

A: For most manufacturers, the Return on Investment (ROI) period is typically 6–12 months, depending on the scale of production and the complexity of the motor.

Q: What is needed for custom automation?

A: To get a customized machine, you typically need to provide finished motor drawings, parts drawings, specific process flows, and performance requirements.

Q: What are the key components of a winding machine?

A: Key components include a PLC control system, tensioners, servo motors for precise movement, winding needles/flyers, and fixture tools for holding the stator.

Q: What causes failure in BLDC motor windings?

A: Key failure causes include overloading (operating above specifications), inadequate cooling, failure of bearings leading to friction, or high drive currents.

As one of the most professional bldc motor winding machine manufacturers and suppliers in China, our products have good reputation in the market. Please rest assured to buy high quality bldc motor winding machine made in China here from our factory. Contact us for more details.

BLDC Multipole Precision Winding Machine, Multi Slot BLDC Winding Machine, wire winding machine