Electric Bike Motor Winding Machine

Electric Bike Motor Winding Machine

This single-station Electric bike motor Winding Machine (R1109 model) is specialized for manufacturing drive motors for electric bikes—covering commuter e-bikes, light mountain e-bikes, and folding e-bikes—where winding quality directly impacts motor torque (for uphill climbs), energy efficiency (for longer range), and durability (to withstand road vibrations).
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Description

Motor and Application:

 

product-800-800

 

product-800-800

 

product-800-800

 

Winding-compatible equipment

It can be universally used for the precision winding of the following motor types:Electric bike(hub motor),Industrial fan and wash machine..etc..

 

Technical Parameters:

 

Supply Voltage

220V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

2.5KW

Winding Speed

MAX 1500RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.01mm

Optimum Winding Diameter

0.1-1.2mm

Suitable Height

Customized

Applicable Outer Diameter

Customized

Overall Dimension

1400*800*1600mm

Machine weight

350KG

 

Machine and Function overview:

 

This single-station Electric bike motor Winding Machine (R1109 model) is specialized for manufacturing drive motors for electric bikes-covering commuter e-bikes, light mountain e-bikes, and folding e-bikes-where winding quality directly impacts motor torque (for uphill climbs), energy efficiency (for longer range), and durability (to withstand road vibrations). It targets the unique needs of e-bike motors, which often require compact multi-pole designs and consistent coil winding to avoid overheating during daily commutes or extended rides, leveraging its single-station layout to optimize small-batch or medium-volume production flexibility.

 

As a dedicated electric bicycle motor coil winder, it integrates automated functions tailored to e-bike motor manufacturing: automatic winding to ensure uniform coil layers, precision wire arrangement to prevent wire overlap (a common cause of motor short circuits), automatic pole changing for 6-pole or 8-pole e-bike motors, and wire end trimming for clean electrical connections. The independent die head fixing mechanism enhances enameled wire entry stability, ensuring each coil in the e-bike motor maintains consistent tension-critical for reducing motor noise and extending service life. Fixtures made from imported materials undergo special heat treatment and multiple grinding processes, securely holding e-bike motor components (with outer diameters ranging from Φ50mm to Φ160mm) while resisting wear from frequent loading.

 

The bilingual touch screen interface simplifies program setup for different e-bike motor models (e.g., switching between a 250W commuter motor and a 500W mountain bike motor), and safety gratings/photoelectric door switches protect operators in busy component production lines. For manufacturers focusing on reliable, high-performance e-bike drive motors, this Electric bike motor Winding Machine balances single-station efficiency with the precision required for e-bike mobility needs.

 

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