Needle Winding Machine

Needle Winding Machine

This 6-Station Fully Automatic Needle winding machine is focused on internal winding of multi-slot brushless stators across various industries—including household appliance motors (e.g., small fan drives), industrial micro-motors, and automotive auxiliary motors.
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Description

Motor and Application:

 

product-800-800

 

product-800-800

 

product-800-800

 

Technical Parameters:

 

Supply Voltage

Three Phase AC 380V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

22KW

Winding Speed

MAX 1200RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.01mm

Optimum Winding Diameter

0.08-0.45mm

Suitable Height

Within 80mm

Applicable Outer Diameter

17-100mm

Overall Dimension

1500*1350*2000mm

Machine weight

900KG

 

Machine Function Overview:

 

This 6-Station Fully Automatic Needle winding machine is focused on internal winding of multi-slot brushless stators across various industries-including household appliance motors (e.g., small fan drives), industrial micro-motors, and automotive auxiliary motors. It utilizes precision needle-shaped wire nozzles to ensure accurate slot insertion and orderly coil alignment, with 6-station parallel operation optimizing production rhythm. Ten sets of servo motors with single-station independent drives guarantee consistent winding quality, even for stators with complex slot configurations.

 

As a professional needle-type stator winding system, it features a wire nozzle flipping mechanism adaptable to diverse iron core shapes-doing away with the requirement of frequent tooling changes when switching between different stator models. The machine's frame, welded from high-strength square tubes and fortified by bottom counterweights, minimizes vibration during high-speed operation, protecting the delicate needle nozzles and ensuring stable wire placement. This reliable precision needle-winding apparatus boasts high-quality casting bases (CNC integrated machining) and imported-material fixtures (specialized polishing) to boost service life, supporting long-term continuous operation.

 

Optional servo tension systems and safety doors cater to custom production needs, aligning with multi-industry manufacturing standards.

For manufacturers seeking a versatile, high-precision needle-based winding solution, this Needle winding machine seamlessly combines 6-station throughput with needle winding precision, standing out as a trusted choice for cross-industry stator production.

 

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