Motor and Application:
Technical Parameters:
|
Supply Voltage |
Three Phase AC 380V ±10% 50HZ |
|
Source Pressure |
0.45-0.7Mpa |
|
Rated Power |
12KW |
|
Winding Speed |
MAX 800RPM |
|
Counting Accuracy |
±0.01Circle |
|
Angular Accuracy |
0.1° |
|
Wire Arrangement Precision |
0.01mm |
|
Optimum Winding Diameter |
0.1-0.5mm |
|
Suitable Height |
Within 80mm |
|
Applicable Outer Diameter |
17-80mm |
|
Overall Dimension |
1350*1050*1900mm |
|
Machine weight |
750KG |
Machine and Function overview:
This Stator needle winding machine (Model R4108) is a 4-station fully automated internal winding solution, specialized in high-precision needle winding of stators for household appliance motors (e.g., mini air conditioner compressors, smart washing machine micro-drives) and industrial micro-motors (e.g., small conveyor drives, sensor motors). It supports stator inner diameters from Φ17mm to Φ80mm and stack thicknesses of up to 80mm, with 4-station parallel operation synchronizing needle winding, wire arrangement, and stator loading/unloading to cut production cycles for high-volume stator manufacturing.
As a purpose-built stator needle-type winding device, it integrates 7 sets of imported servo motors (one independent drive per station) to ensure steady wire nozzle slot entry-critical for stator performance, as uneven needle winding can trigger motor overheating or torque reduction. The machine's frame is welded from high-strength square tubes with bottom counterweights, lowering the overall center of gravity to reduce vibration during high-speed operation. This versatile needle-based stator winding unit features an adaptable wire nozzle flipping mechanism for diverse stator core designs (e.g., varying slot counts or iron core shapes), eliminating frequent tooling changes when switching between household and industrial stator models.
Fixtures made of imported materials undergo specialized finishing to maintain clamping precision without scratching stator surfaces, while standard safety light curtains meet industrial workshop safety regulations. For manufacturers focusing on high-precision, efficient stator production for household and industrial micro-motors, this Stator needle winding machine seamlessly balances 4-station throughput and needle winding-specific accuracy, standing out as a reliable choice for modern motor manufacturing.
FAQ:
Q: What is your warranty and after sales?
A:1 year warranty for core components(HMI, Cylinder, Controller, Servo motor, Lead screw, Slide rail), we provide technical support by video
call.
Q: What is your payment term?
A: T/T, 50% advance and 50% balance settled before dispatch.Please confirm with us before placing orders.
Q: What is the shipping method?
A: We only do FOB Shenzhen. Kindly verify with our team prior to submitting your order.
Q: Can you support sample service for winding my stator?
A: Absolutely! All you need to do is send your stator and copper winding wire to our team, and we'll utilize the appropriate equipment to wind your stator-then we'll send the finished sample back to you for quantity verification.
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