BLDC Stator Winding Machine

BLDC Stator Winding Machine

This BLDC stator winding machine (QWM-R4210 model) is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for durable winding of small-diameter BLDC (Brushless Direct Current) stators—covering industrial micro BLDC motors, household appliance BLDC cooling fan stators.
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Description

Motor and Application:

 

product-800-800

 

product-800-800

 

product-800-800

 

Technical Parameters:

 

Supply Voltage

220V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

3KW

Winding Speed

3500-5000RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.1mm

Optimum Winding Diameter

0.03-0.3mm

Suitable Height

2-25mm

Applicable Outer Diameter

12-42mm

Overall Dimension

1200*900*1900mm

Machine weight

400KG

 

Machine and Function overview:

 

This BLDC stator winding machine (QWM-R4210 model) is a 3D full-automatic solution with 4 winding stations + 4 loading/unloading stations, specialized for durable winding of small-diameter BLDC (Brushless Direct Current) stators-covering industrial micro BLDC motors, household appliance BLDC cooling fan stators, and automotive mini BLDC drive components-where long-term stability and coil uniformity directly impact motor lifespan. Its 4+4 parallel operation ensures continuous production, while the 3-axis linkage adapts to the compact structure of BLDC stators (outer diameter Φ12-Φ42mm).

 

As a dedicated BLDC stator coil winding equipment, it features a main structure and 3D motion mechanism crafted from high-quality castings, minimizing vibration during high-speed winding and enhancing durability for 24/7 operation. Equipped with 4 sets of imported servo motors and a servo tension system, it maintains consistent wire tension-critical for avoiding coil loosening in BLDC motors-and automates full processes (winding, PIN corner wrapping, wire trimming) to reduce wear from manual intervention. It also stores over 50 winding specifications, supporting flexible production of diverse BLDC stator models.

 

Quick fixture replacement cuts downtime between batches, and safety gratings align with industrial reliability standards. For manufacturers focusing on durable, high-performance BLDC stator production, this BLDC stator winding machine balances long-term stability and 8-station efficiency seamlessly.

 

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