BLDC Multipole Precision Winding Machine

BLDC Multipole Precision Winding Machine

This 2-station BLDC Multipole Precision Winding Machine is specifically engineered to meet the rigorous demands of multipole brushless DC (BLDC) motor manufacturing—where precise wire arrangement and stable winding are critical for maximizing motor efficiency, reducing energy loss, and ensuring long service life.
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Description

Motor and Application:

 

product-800-800

 

product-800-800

 

product-800-800

 

This machine can be universally used for the precision winding of the following motor types:Drone, Medical equipment, Robot and household appliances..etc..

 

Technical Parameters:

 

Supply Voltage

220V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

3KW

Winding Speed

Max 1500RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.01mm

Optimum Winding Diameter

0.1-1.0mm

Suitable Height

Within 60mm

Applicable Outer Diameter

30-160mm

Overall Dimension

1100*800*1600mm

Machine weight

350KG

 

Machine and Function overview:

 

This 2-station BLDC Multipole Precision Winding Machine is specifically engineered to meet the rigorous demands of multipole brushless DC (BLDC) motor manufacturing-where precise wire arrangement and stable winding are critical for maximizing motor efficiency, reducing energy loss, and ensuring long service life. It integrates core features tailored to BLDC multipole motors, including automatic winding, precision wire arrangement, and pole changing, all coordinated by a high-speed control system to handle the complex winding patterns required for motors with multiple poles (common in appliances, industrial drives, and automotive components).

 

Beyond basic functionality, this BLDC multipole motor coil winder excels at adaptability: its tooling mechanism retains multiple die head installation methods, allowing seamless switching between conventional and precision wire arrangement dies. This is essential for producing BLDC motors with varying pole counts and slot designs-from standard 8-pole models to high-performance 16-pole variants-without extensive retooling. The machine also boasts a large storage capacity for winding programs, enabling quick recall of settings for different multi-pole BLDC motor configurations, which streamlines batch production and reduces downtime between runs.

 

The planetary gear head locking structure ensures die head stability during high-speed winding, preventing deviations that could disrupt the uniform wire layers needed for consistent magnetic field distribution in multipole BLDC motors. A real-time adjustable winding guard mold further enhances precision by staying close to the wire package, avoiding wire displacement. Constructed with high-quality processed parts and wear-resistant fixtures, the machine maintains reliability even during continuous production. For manufacturers focused on high-efficiency, multi-pole BLDC motor production, this BLDC Multipole Precision Winding Machine is a versatile, precision-driven solution.

 

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