Big BLDC Motor Inslot Stator Needle Winding Machine

Big BLDC Motor Inslot Stator Needle Winding Machine

Its dual-station design optimizes workflow for medium-to-large batches, allowing one station to execute precise inslot needle winding while the other handles stator loading/unloading, reducing idle time in high-demand industrial motor manufacturing.
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Description

Motor and Application:

 

product-800-800

 

product-800-800

 

product-800-800

 

Winding-compatible equipment

It can be universally used for the precision winding of the following motor types:Water-Pump, Hair Dryer, Sweeper machine..etc..

 

Technical Parameters:

 

Supply Voltage

Three Phase AC 380V ±10% 50HZ

Source Pressure

0.45-0.7Mpa

Rated Power

7KW

Winding Speed

MAX 800RPM

Counting Accuracy

±0.01Circle

Angular Accuracy

0.1°

Wire Arrangement Precision

0.01mm

Optimum Winding Diameter

0.1-0.8mm

Suitable Height

Within 80mm

Applicable Outer Diameter

17-100mm

Overall Dimension

1450*700*2000mm

Machine weight

400KG

 

Machine and Function overview:

 

This Big BLDC motor inslot stator needle winding machine (R2108 model) is engineered for industrial-scale large BLDC motor production-targeting high-power applications like heavy-duty industrial fans, new energy equipment drive motors, and large auxiliary machinery-where inslot stator needle winding requires exceptional stability to handle larger stator sizes (inner diameter Φ17-Φ100mm, stack thickness ≤80mm) and thicker wire winding. Its dual-station design optimizes workflow for medium-to-large batches, allowing one station to execute precise inslot needle winding while the other handles stator loading/unloading, reducing idle time in high-demand industrial motor manufacturing.

 

As a dedicated large BLDC stator inslot needle winder, it integrates key features tailored to heavy-duty needs: high-strength square tube-welded frame with bottom counterweights lowers the machine's center of gravity, minimizing vibration during high-torque inslot winding. Independent servo-driven rotation shafts paired with planetary reducers boost torque output, adapting to thicker wire diameters (up to Φ0.8mm) common in large BLDC motors without compromising wire nozzle slot-entry stability. The nozzle flipping mechanism adapts to diverse large stator core designs, eliminating frequent tooling changes and supporting flexible production of different industrial BLDC motor models.

 

Standard safety gratings and optional safety doors ensure operator protection in busy industrial workshops, while CNC-machined casting bases maintain long-term precision for consistent inslot winding quality. For manufacturers focusing on reliable, high-precision inslot stator needle winding for large BLDC motors, this Big BLDC motor inslot stator needle winding machine balances industrial-grade durability and efficiency seamlessly.

 

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