Needle Winding Machine for BLDC

This Needle winding machine for BLDC (R2108 model) is specialized in internal needle winding of medium-size BLDC motors—ideal for applications like variable frequency household appliance motors (inverter air conditioners, smart washing machines) and small new-energy auxiliary motors—where stator inner diameters range from Φ17mm to Φ100mm and stack thickness within 80mm.

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Motor and Application:

product-800-800

Winding-compatible equipment

It can be universally used for the precision winding of the following motor types:Water-Pump, Hair Dryer, Sweeper machine..etc..

Technical Parameters:

Supply Voltage	Three Phase AC 380V ±10% 50HZ
Source Pressure	0.45-0.7Mpa
Rated Power	7KW
Winding Speed	MAX 800RPM
Counting Accuracy	±0.01Circle
Angular Accuracy	0.1°
Wire Arrangement Precision	0.01mm
Optimum Winding Diameter	0.1-0.8mm
Suitable Height	Within 80mm
Applicable Outer Diameter	17-100mm
Overall Dimension	14507002000mm
Machine weight	400KG

Machine and Function overview:

This Needle winding machine for BLDC (R2108 model) is specialized in internal needle winding of medium-size BLDC motors-ideal for applications like variable frequency household appliance motors (inverter air conditioners, smart washing machines) and small new-energy auxiliary motors-where stator inner diameters range from Φ17mm to Φ100mm and stack thickness within 80mm. Its dual-station design enables parallel operation: one station performs precise needle winding while the other supports stator loading/unloading, cutting idle time for small-to-medium batches and aligning with the flexible production needs of BLDC motor manufacturers.

As a dedicated BLDC needle-type internal winding equipment, it integrates key features to ensure winding quality: a nozzle flipping mechanism that adapts to various BLDC stator core designs, eliminating the need for frequent tooling adjustments. Independent servo-driven rotation shafts with planetary reducers enhance torque, making it suitable for thicker wire winding (up to Φ0.8mm) common in medium-size BLDC motors while maintaining stable wire nozzle slot entry. The machine's main base uses high-quality castings with CNC integrated processing, ensuring structural precision to avoid winding deviations that affect BLDC motor efficiency.

High-strength square-tube welded frames with bottom counterweights reduce vibration during high-speed operation, while standard safety gratings protect operators. For manufacturers focusing on reliable internal needle winding for medium-size BLDC motors, this Needle winding machine for BLDC balances dual-station efficiency and BLDC-specific precision seamlessly.

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